Chemical Fiber Market: New Technology Has Great Benefits.

At present, the use of 1/3 chemical fiber production equipment in China is still old technology. If we can further reduce this proportion and replace old equipment with more new equipment and technology, we can greatly reduce land use and reduce energy consumption.

Georg Stausberg made a comparison.

He said that in the past few years, orrican has been committed to the replacement of new technologies. If the latest products are used to replace Ou Ruikang's earlier products, the annual energy consumption will be reduced by 78 thousand megawatts and the carbon dioxide emissions will be reduced by 42 thousand tons.

Another problem is the energy and water consumption in the textile value chain, as well as the problem of wastewater pollution.

In particular, the printing and dyeing equipment has become the focus of attention of the government due to water pollution.

Chemical fiber 3DD polymer mixing technology can produce high-quality spinning dyed yarns that can be directly used.

Stained links in the chain.

At the same time, the land area is the same. The same production can save about 100 thousand square meters of space if new equipment is used instead of the old equipment 10 years ago.

In improving production efficiency, the latest technology can increase productivity by 200%.

The increased productivity of equipment means that the productivity of individual workers is increasing. The amount of yarn produced by old equipment is less than that of today, and if new technology is adopted, the productivity of single person will be further improved, which means that more yarn can be produced with less labor.

In addition, if enterprises invest in these costs and buy more equipment, the productivity of the entire plant can be further improved.

Georg Stausberg pointed out that the development of new technology is changing rapidly. Maybe 5 years later, FDY and POY technology will be further improved in terms of energy consumption and land occupation.

Oricon can help China's chemical fiber industry find and seize more business opportunities in the overall economic slowdown.

Talking about China

In the future, Georg Stausberg said, "our chemical fiber industry has a high degree of modernization, but there is still much room for improvement.

If we follow the trend of technological development, we can further improve the competitiveness of China's chemical fiber industry in the global market by replacing existing obsolete technologies, further reducing energy consumption, improving equipment efficiency and reducing costs.

In the context of slowing economic growth, China's chemical fiber industry can achieve sustainable development and enjoy very optimistic growth momentum.

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Textile printing and dyeing industry is a high energy consumption, high pollution, labor intensive industry.

Data show that China's textile sewage accounts for third of the total national sewage discharge, and the largest emission comes from textile printing and dyeing.

In recent years, the labor cost of our country is increasing at an average annual rate of 10%. In the process of printing and dyeing of textile products, there are still many production links that need a lot of labor.

Through the intellectualization of equipment, we should deal with the loss of population dividends and promote green environmental protection in the production process.

Recently, Jiangsu SEG Textile Machinery Co., Ltd. held a new product promotion conference.

At the meeting, the company launched a new intelligent environmental protection high speed desizing and boiling bleaching machine.

According to the introduction, the equipment has been absorbed and absorbed by Jiangsu SEG company's advanced design concepts in Europe, and will be exported to the Turkey market after the pformation and innovation.

Bao Dequan, general manager of SEG, told reporters that this model represents the highest level of printing and dyeing machinery and equipment in the world, and its key components are in line with international standards.

The equipment has outstanding performance in high speed, high efficiency, energy saving and environmental protection.

Bao Dequan said that at present, the intelligent development of single printing and dyeing equipment in China is very good. Besides the well-known substitution of labor and labor, intelligent equipment has another important advantage in controlling production cost and production management.

In terms of cost, automatic feeding is realized through intelligent equipment, and the consumption of water, electricity and steam is precisely controlled to reduce unnecessary waste.

In terms of management, intelligent system realizes online monitoring and remote diagnosis through ERP, Internet, LAN, etc., and is more conducive to order management and process storage. Especially in the process of re production of customers, the equipment already stored is effective to avoid the chromatic aberration between printing and dyeing effect.

Hangzhou open source computer technology Co., Ltd. has also developed a number of intelligent products.

According to Xu Changyuan, manager of Hangzhou open source marketing department, the intelligent products of the company have three main parts, namely, multi type net making machine, automatic computerized mixing system and MES printing and dyeing online collection system.

Among them, the company's open source Blu ray net machine uses a precise focusing and stable UV laser system to directly expose the pattern on the printing screen with precoated photosensitive glue to get the screen needed for printing. It overcomes the dependence on medium in the traditional network making process, and realizes low cost, high speed and high precision direct networking.

The open source Blu ray machine can complement each other with open source and other netting products to meet the needs of differentiated production of high and low end customers, and create the best network efficiency for customers.

The automatic computer mixing and mixing system applies color space theory, case-based reasoning, color light viscosity mathematical model, database, full closed loop control and precision weighing technology to printing and sizing, dyeing and mixing. It can accurately control key processing parameters of pulp, achieve rapid automatic sizing and liquid distribution and residual slurry reuse, and achieve energy saving and emission reduction.

Changzhou Hongda Technology Group has done a good job in the research and development of intelligent online monitoring system for dyeing and printing equipment.

Gu Ren, chairman of the group, said that Changzhou's grand online monitoring system mainly includes three main categories: printing and dyeing environmental protection digitization system, energy saving and emission reduction digitization system, and printing and dyeing production intelligent information management and control system.

The printing and dyeing environmental protection digitization system has the digital monitoring platform for sewage treatment, the on-line detection of flue gas emission, etc. the digital system of energy saving and emission reduction has intelligent steam energy saving system and WT series accurate water consumption on-line measurement and control system. The intelligent information management and control system of printing and dyeing production includes HVMC-15 series intelligent weickning and finishing machine, wax dyeing and rotary screen printing machine vision automatic flower control system, HV-TT20 intelligent fabric density meter, HD-100 hydrogen peroxide concentration on-line detection and control system and PH-500 pH. pH online detection and control system.

The successful development of these systems has basically realized the whole process monitoring of printing and dyeing production process.