Printing And Dyeing Equipment: From Numerical Control To Intellectualization

In recent years, the labor cost of our country is increasing at an average annual rate of 10%. In the process of printing and dyeing of textile products, there are still many production links that need a lot of labor.

Through the intellectualization of equipment, we should deal with the loss of population dividends and promote green environmental protection in the production process.

Recently, Jiangsu SEG Textile Machinery Co., Ltd. held a new product promotion conference.

At the meeting, the company launched a new intelligent environmental protection high speed desizing and boiling bleaching machine.

According to the introduction, the equipment has been absorbed and absorbed by Jiangsu SEG company's advanced design concepts in Europe, and will be exported to the Turkey market after the pformation and innovation.

Bao Dequan, general manager of SEG, told reporters that this model represents the highest level of printing and dyeing machinery and equipment in the world, and its key components are in line with international standards.

The device is fast and efficient.

And so on.

Bao Dequan said that at present, the intelligent development of single printing and dyeing equipment in China is very good. Besides the well-known substitution of labor and labor, intelligent equipment has another important advantage in controlling production cost and production management.

In terms of cost, automatic feeding is realized through intelligent equipment, and the consumption of water, electricity and steam is precisely controlled to reduce unnecessary waste.

In terms of management, intelligent system realizes online monitoring and remote diagnosis through ERP, Internet, LAN, etc., and is more conducive to order management and process storage. Especially in the process of re production of customers, the equipment already stored is effective to avoid the chromatic aberration between printing and dyeing effect.

Open source computer technology Co., Ltd. has also developed a number of intelligent products.

According to Xu Changyuan, manager of Hangzhou open source marketing department, the intelligent products of the company have three main parts, namely, multi type net making machine, automatic computerized mixing system and MES printing and dyeing online collection system.

Among them, the company's open source Blu ray net machine uses a precise focusing and stable UV laser system to directly expose the pattern on the printing screen with precoated photosensitive glue to get the screen needed for printing. It overcomes the dependence on medium in the traditional network making process, and realizes low cost, high speed and high precision direct networking.

The open source Blu ray machine can complement each other with open source and other netting products to meet the needs of differentiated production of high and low end customers, and create the best network efficiency for customers.

The automatic computer mixing and mixing system applies color space theory, case-based reasoning, color light viscosity mathematical model, database, full closed loop control and precision weighing technology to printing and sizing, dyeing and mixing. It can accurately control key processing parameters of pulp, achieve rapid automatic sizing and liquid distribution and residual slurry reuse, and achieve energy saving and emission reduction.

Changzhou Hongda Technology Group has done a good job in the research and development of intelligent online monitoring system for dyeing and printing equipment.

Gu Ren, chairman of the group, said that Changzhou's grand online monitoring system mainly includes three main categories: printing and dyeing environmental protection digitization system, energy saving and emission reduction digitization system, and printing and dyeing production intelligent information management and control system.

The printing and dyeing environmental protection digitization system has the digital monitoring platform for sewage treatment, the on-line detection of flue gas emissions from the stereotype machine, and energy conservation and emission reduction.

The system has intelligent steam energy saving system, WT series accurate water consumption on-line measurement and control system, etc. the intelligent information management and control system of printing and dyeing production includes HVMC-15 series intelligent weft knitted integrated machine, wax dyeing and rotary screen printing machine vision automatic flower control system, HV-TT20 intelligent fabric density meter, HD-100 hydrogen peroxide concentration on-line detection and control system and PH-500 pH. pH online detection and control system.

The successful development of these systems has basically realized the whole process monitoring of printing and dyeing production process.