Tiansheng Chemical Fiber: "Chemical Fiber Manufacturing" Upgrade "Chemical Fiber Manufacturing".

Zhejiang Tiansheng Chemical Fiber Co., Ltd. is a far known chemical fiber enterprise. For many years, the company has introduced intelligent manufacturing and management, and has realized the transformation and development from "chemical fiber manufacturing" to "chemical fiber manufacturing", and the enterprise has also embarked on the road of high quality development.


The flexible manipulator can be manipulated by remote control. The workers in the workshop are busy and orderly. After the upgrading of production equipment, the reduction of personnel efficiency is achieved. A few days ago, reporters in Zhejiang Tiansheng Chemical Fiber Co., Ltd., saw that the company has fully resumed work and resumed production, and is now making full use of horsepower to make orders.


With the increasing market demand and division of labor, chemical fiber products are becoming more comfortable, high-grade and natural. In response to market changes, in 2018, "Tiansheng chemical fiber" decisively promoted the proportion of new products in the whole product structure, embarked on a "differentiated" production line, and achieved a leap from "quantity" to "quality".


On the basis of conventional products such as white silk and glossy silk, through the innovation of technology, "Tiansheng chemical fiber" has created a series of new products, such as polyester colored yarn, composite spinning, special shaped wire and so on, and throughout this is a masterbatch addition technology. Especially after the implementation of the strategy of "differentiation", this technology has been widely mentioned and utilized. "As a case of special shaped silk, the central part is hollow like the ordinary spinning section, and the traditional technology is difficult to achieve this requirement." Zhao Ruqing, general manager of Tiansheng chemical fiber branch, told reporters that the technology of "masterbatch addition" has broken through this technical bottleneck, making the products of heteromorphic silk exhibit better elasticity and better thermal insulation. Besides, the added value of products is also promoted, and it is also more suitable for the needs of high-end market.


In the fierce market environment, technological innovation is imperative. In 2011, "Tiansheng chemical fiber" introduced the first automatic silk thread in China. As of last year, the company has realized the full coverage of silk thread and automatic packaging line. "By the substitution of machines, the reduction of labor costs is the most obvious, reducing by about 1/3." Zhao Ruqing said that during the 9 years from 2011 to 2019, the "Tiansheng chemical fiber" reinforcement and innovation chain, to speed up the upgrading of intelligence, to invest hundreds of millions of dollars in machine replacement, effectively crack down on labor shortage, and greatly improve product excellence rate and output rate.


Technological innovation is not only reflected in the expansion of production capacity and the enhancement of value-added products, but also in "increasing revenue and reducing expenditure". "In the thermal process of electricity consumption, energy consumption can be greatly reduced by adopting energy ladder utilization." In the interview, the reporter learned that the "Tiansheng chemical fiber" as a hot user of electricity, will spend about 80 million yuan per year on electricity charges, and after the use of energy ladder, the cost per ton of spinning can be saved by 150 yuan, equivalent to a total increase of 200 million yuan.


Just like step-by-step fish lurking in the bottom of the water, for many years, Tiansheng chemical fiber is at ease in deep ploughing and chemical fiber industry, and it can catch every opportunity of energy upgrading in time. "This year, the company will continue to promote intelligent transformation, digital workshop construction and other research and development, production, and market in one of the information transformation, to create a whole process of interconnected intelligent information factory." Zhao Ruqing said that by increasing intelligence transformation, the company is committed to building an informationalized intelligent factory that interacts with the whole process, giving energy to traditional advantageous manufacturing industries.