Production Management: About Garment Processing Factory, Factory Must See 45.

I. Basic Situation of factories

1. name

2. address

3. telephone number

4. fax number

5. E-MAIL address

6. factory life

Two. Relevant policies and regulations

7. does the factory itself and its environmental and production safety comply with local regulations and laws in the course of production and sewage disposal?

8. the factory must have neat passageways so that the flow of products can be smooth, and workers will easily escape if there is an accident in the workshop.

9. fire-fighting facilities should be integrated, and these facilities must ensure their effectiveness.

Is the fire passage or door open at any time?

The fire exit is available on every floor and can be used.

10. does the factory provide a certain quantity?

Dormitory (10%-20% staff ratio).

Factories without dormitories must be equipped with corresponding pport facilities, whether there are buses or factory cars.

11. the minimum age of the factory is in line with the local legal requirements for legal age, whether there are labour reform workers, etc.

Workers are not allowed to bring their children into the workshop.

12. is the factory's minimum wage higher than the local * * requirement? Is it high or low in the locals?

13. * * specifies the working hours of workers per week?

14. do you have a registration license (photocopy if necessary)

15. what is the total number of workers in the factory?

How many cars are there?

How much is QC?

How many technicians are there?

How many skilled workers? How many unskilled workers?

16. is there any right to import and export?

17. what is the construction area of the factory?

Is the building a wooden structure / reinforced concrete structure / steel structure?

What is the area?

18. is there any difficulty in supplying electricity and water supply?

Three. Factory internal conditions

19. is the lighting of the factory adaptable to the production of the factory?

Whether the factory is equipped with electrical protection, whether the temperature and humidity in the workshop can be adjusted.

20. whether the incoming cloth is checked, whether the film is checked all, whether there is a written record, the ratio of clothing and cloth sampling is larger than 10%.

21. what is the ratio of inspection for chromatic or printed fabrics?

22. how does the factory limit the chromatic aberration? How to control the fabric with chromatic aberration or color defects?

Does the factory have light boxes for distinguishing colors?

Any light source, please record if you have any.

23. is the number of cutting platen enough and the length is long enough?

24. is there any special equipment for Labu?

25. is cardboard made by our unit?

26. do all the pieces be inspected?

In the cutting room, are there any quality control personnel, examples of checking the accuracy of cardboard, the quality of cutting film, production plan and tailoring requirements and so on.

27. is the sewing equipment suitable for mass production?

Whether the sewing equipment is matched (if the factory produces knitted products, can it be used reasonably and at least equipped with flat cars, five grams, etc.).

If done

Trousers are equipped with rubber cars, tied cars and so on.

28. what is the ratio of mobile workers?

29. would you please provide a catalogue of the plant's equipment?

It includes the type, quantity and age table of the equipment mainframe, so as to understand the production equipment and actual production capacity of the plant.

30. is there a large ironing equipment and enough space for high quality?

?

Four. Quality management system

31. is there a systematic quality management system and content?

Whether the quality system is being executed, whether there is a documented quality operation system, when problems occur, and to solve records in advance.

32. is there any record of previous bad quality accidents?

Per order quality defect percentage record, whether there is final random sampling inspection.

33. is there process quality control?

Are there any previous bad quality records?

Inspecting every operator's product, the quality is not good, requires 100% repair records of sewing workers. Is there QC on cable?

Is there any acceptance or repair system in the factory?

36. are there any independent quality control personnel?

Does the factory have a quality director and independently exercise its authority on product quality?

34. is there a final check for 100% of the clothing (including size and dressing)?

Whether full-time quality workers do the work of measuring size and checking the quality of clothes.

35. is product quality inspection random sampling?

Are there formal training plans for unskilled operators to enable them to acquire the necessary operational skills and adapt to large-scale flow operations on-line?

Production.

36. is there a special training plan for quality management?

What percentage of 37.QC is the total factory workers?

The operator is more than 30:1 in quality, at least each group has an online check and a final check to help control the quality of the product.

38. what is the implementation level of factory quality?

AQL=2.5 / 4 / 6.5 / 10, does the factory conduct random sampling inspection according to AQL form, and the result of inspection should be kept.

39. what is the usual defect ratio?

Two what is the percentage of such products, including defects in seams / cloth / stains / stains?

40. which market is usually used for export, such as specifications, sizes, raw materials, packaging, etc.

Five.

Finished product test

41. is the first batch of fabric coming in for water washing test? If so, where is the original record?

The first batch of products for each order must be washed and tested. Different areas (countries) have different washing methods.

The factory must finalize the washing method according to the place of the final user, and the result should be kept for future search.

Six. Random sampling to check the quality of products.

42. randomly draw 32 pieces of clothing from the finished product, at least 4 pieces for each size. Check the size of the clothes and the style of the clothes, and calculate the clothes with poor size and defects.

Seven. Estimated output table.

43. woven monthly output: trousers,

Shirt, coat, long gown.

44. knitted monthly output: cultural shirt, T-shirt, knitted trousers, sweater, nap clothing.

45. flat knitting sweater monthly output