CCTV: What Changes Will The Application Of 5G Technology Bring To The Textile Industry?

On the evening of October 23rd, CCTV focuses on the sixth World Internet Conference held recently in Wuzhen, Zhejiang, focusing on the world's top Internet technology achievements. It is noteworthy that the latest 5G technology and application scenarios presented at the scene include 5G intelligent applications in the textile industry.

Chemical fiber giant new Feng Ming "5G" intelligent factory

Tongxiang zhouquan new Feng Ming group takes the lead in applying 5G to industrial production, and carries out 5G intelligent upgrading for the filament production workshop. The IGV car in the energy workshop is covered by the ultra low delay and no dead angle of the 5G network. The IGV car can realize real-time communication on the 5G network. In the later stage, combined with AI automatic driving technology, the flexible real-time change of the transportation speed and the flexible and on-demand adjustment of the transportation route are realized, and the flow of the workshop operation vehicle is greatly improved.

Using the super capacity and ultra high speed of 5G network, the upper limit of the number of networked industrial robots can be greatly improved, and 8K HD video surveillance will be carried out at the workshop. It solved the problems of slow transportation speed, fixed transportation route, small flow of operation vehicle and WiFi coverage blind area. Help enterprises to improve the level of workshop management and production efficiency.

In the filament production workshop based on the 5G network, the conveying robot handles the long silk cake in an orderly way by receiving instructions. It is understood that through the use of 5G, the transmission speed is accelerated, and the handling efficiency of the robot is obvious. In the filament production workshop of new Feng Ming Group in the leading enterprise of chemical fiber, the 5G network directs the robot to run back and forth and quickly move the filament cake to the designated location. "The 13 category 800 automatic devices and robots almost cover all production processes, and 5G smart factory has increased the per capita capacity by more than two times." Group Chief Information Officer Wang Huicheng introduced.

Compared with the past 4G era, the robot handling efficiency has improved significantly: "there are magnetic nails on the ground, which constitute the network map of the workshop, and the robot is derailed by the calibration of this point," Chen Cheng, director of AGV workshop automation at new Feng Ming group said. Signal transceiver is also available. The 5G signal is received by wireless, running fast, and the reset is fast. In the past two or three seconds to reset, now one second is OK.

It is understood that the new Feng Ming Group has now achieved full coverage of 5G network, and has been applied in many fields such as mobile office, video communication, data acquisition, and so on. Benefiting from the change driven by the new technology, the automatic manufacturing of new Feng Ming filament has begun to take shape. In 2018, the per capita annual capacity of the company reached 394 tons / year, an increase of 9% compared with 2017, and the annual per capita capacity was considerable.

In the development of Zhejiang's digital economy, the new Feng Ming Group's case is one of the typical representatives. At present, the digital economy has become the new kinetic energy and main engine of Zhejiang's economic growth. The value added of core industries has increased from 285 billion 400 million yuan in 2014 to 554 billion 800 million yuan last year, with an average annual growth of 18.1%.

Shandong Ruyi group builds "5G smart factory"

Recently, Shandong Mobile has helped Shandong Ruyi group to build "5G intelligent factory". It will apply 5G technology, AI and big data to the production and testing of textile products, help upgrade the wisdom of the textile industry, and create a new model of "5G+ intelligent textile".

Shandong mobile joined hands with the nation's largest textile and apparel brand group Shandong Ruyi group to integrate 5G technology, cloud computing and AI technology into the textile surface quality management system, and the high-definition grey fabric photos were sent to the cloud intelligent analysis platform through the 5G network. The time delay was shortened to less than 25 ms. Under the cloth inspection speed of 1 m/s, the real-time detection response time was less than 100 ms, the inspection efficiency was greatly improved and the defect detection rate was more than 95%, much higher than that of the traditional manual inspection method, which not only saved manpower costs, but also improved the work efficiency and accuracy of detection.

It is reported that Shandong Mobile has implemented the 5G network full coverage of Shandong Ruyi group, and has applied in many fields such as mobile office, video communication, data acquisition and so on, and set up an industrial Internet platform integrating real-time data, auxiliary decision-making and industrial APP.

The 3D visualization digital factory built by 5G network and digital twin technology can collect data of production factors such as personnel, equipment, materials, procedures, environment and so on. It is understood that through 5G Network Holdings, handling efficiency and overall production efficiency has increased by more than 20%, and truly realize the "no intelligent factory" in the textile industry.

What changes can 5G bring to the textile industry?

With the issuance of 5G licenses in China, the era of 5G is officially coming. 5G has the characteristics of super high speed, ultra low delay and ultra wide connection. 5G technology will play an important supporting role in the field of intelligent manufacturing, such as Internet of things, industrial automation control, logistics tracking, industrial AR, cloud robots and so on, so that the world will enter the era of "Internet of things".

Through the combination of 5G technology and intelligent manufacturing, the textile industry in the future is bound to launch an unprecedented intellectual revolution. What changes will 5G technology bring to the textile industry in the future?

Change 1: information and data between devices

All devices are linked together through the Internet of things, and real-time monitoring of various indicators in the spinning process. Based on the powerful database and artificial intelligence algorithm, the abnormal index of yarn is rapidly reacted, and the production efficiency is greatly improved.

Change 2: popularization of chemical industrial robots

The Internet of things will connect the processors and sensors on the production site, enabling the robot to communicate and communicate with each other, and the work of machines and people will no longer be strictly divided. The future manufacturing system will integrate people and machines together. It is conceivable that the future 5G factories will be orderly robots that run through the spinning machines. The pictures that will appear in this movie may not be far away from us.

Change 3: remote maintenance of equipment

Based on 5G technology and robot, remote maintenance of equipment can be realized. With the characteristics of 5G low latency and AR technology, engineers can remotely operate robots to maintain equipment, greatly reducing maintenance time and labor costs.

Change 4: interaction and coordination between robots and devices

In the future, 5G will achieve unprecedented interaction and coordination between industrial robots and industrial robots and machine equipment in the process of intelligent manufacturing. In flexible manufacturing mode, 5G will meet the high requirements of flexible mobility and differentiated business processing of industrial robots.

With the introduction of intelligent manufacturing scenario, the demand for wireless communication network in textile industry has emerged. 5G network can provide diversified and high quality communication guarantee for highly modular and flexible production systems. Compared with traditional wireless network, 5G network has prominent advantages in low delay, high-density connection, reliability and network mobility management. It is the key to enable intelligent manufacturing in traditional textile industry.