Textile Giants Are Playing Textile Intelligence. What Do They Say?

With the advent of the intelligent era, more and more enterprises are beginning to transform to intelligent production. Jiangsu sunshine group, as a leading manufacturer of traditional manufacturing industry and China's wool textile industry, has also made unremitting efforts in the field of intelligent manufacturing, insisting on improving the level of intelligent manufacturing by technological innovation. Recently, the intelligent textile workshop made by Jiangsu Sunshine Group has also been formally put into production.

According to the introduction, the intelligent textile workshop put into production by Jiangsu sunshine group started planning in 2018, and imported the most advanced automation and intelligent production equipment. By 2019, the workshop was formally put into production, with a total investment of 158 million.

Compared with the traditional textile workshop, the intelligent textile workshop of Jiangsu Sunshine Group has achieved quality and efficiency in essence. The intelligent workshop has broken the fixed thinking mode of spinning and weaving workshop independently in the traditional worsted production process, and combined spinning and weaving together. Adopting the most advanced automatic and intelligent textile production equipment, the textile line production equipment is technically transformed to form an automatic and intelligent production line.

In terms of equipment, the intelligent textile workshop of Jiangsu Sunshine Group also has wider adaptability. The production process is electronic regulation, automatic dropping, automatic doffing, data automatic collection and transmission. It is suitable for the production of all kinds of yarn, and can be used for the development of fancy yarns, such as drafting, design, core spun yarn, siro spinning, and so on. The yarn is of uniform twist. The high-speed spindle runs smoothly. The automatic doffing equipment combines the automatic feeding system with the intelligent management system software to optimize the process management, which greatly reduces the material flow, improves the work efficiency and reduces the production cost.

In terms of digital applications, the intelligent textile workshop of Jiangsu sunshine group can automatically collect data from spinning machines and looms, automatically send process data, automatically monitor the production status of spinning machines and looms, and automatically analyze the production equipment, machine efficiency and quality of each spinning and weaving system.

The production system can be querying in any production link, so that the production and quality of the product can be inquired at any time. The planned management personnel can grasp the production situation at any time, so that the whole production efficiency can be greatly improved. Quality management personnel can analyze production data, find problems in time and improve continuously.

What's more, it is worth mentioning that the quality department and production department of Jiangsu sunshine group can use the client, mobile phone APP and other real-time attention to understand the production schedule, quality and inventory situation. Specific departments can access and analyze quality data according to their permissions, so as to realize the network reappearance and whole process monitoring of production situation.

Data show that after the commissioning of the intelligent textile workshop, Jiangsu sunshine group can increase output by 30%, save 50% of labor, and save 20% of energy consumption.

In the future, intelligent production will always be the focus of attention of Jiangsu sunshine group. Jiangsu Sunshine Group also hopes to enhance the intelligentization level of clothing production equipment through continuous efforts and construction in the field of intelligence, constantly enhance the integrated application of management systems, and at the same time make due contributions to enhance the overall competitiveness of China's textile industry as well as the whole world.

The process of intellectualization of textile industry seems to be in the climax. Another large textile enterprise in Shanxi is also launching a textile intelligent project.

Recently, Shanxi Energy Transportation Investment Co., Ltd. (referred to as "Shanxi energy investment company") held the launching ceremony of the Shanxi oasis hemp textile intelligent production line project in the goldsmith Industrial Park of Jincheng economic and Technological Development Zone.

Shanxi oasis textile limited liability company (referred to as "oasis textile company") hemp textile intelligent production line project is Shanxi traditional industry upgrading project, has been included in the provincial and municipal key projects. The project covers an area of 200 mu, with a total investment of 1 billion 26 million yuan, of which 526 million yuan is invested in the first phase, and 130 million square meters in the weaving workshop building area. The advanced equipment such as Belgian capital, Carle Meyer and so on are installed. Up to now, weaving workshop equipment installation is all in place, process debugging has been completed, and will be put into full scale production since then. The construction area of the spinning workshop is 21000 square meters, and the main equipment includes Swiss Lida drawing frame, comber, Italy's seco automatic winder and the equipment of the Qing Steel Union, the thickness and so on. At present, the equipment is all in place, installation and commissioning are in full swing.

Shanxi oasis Textile Co., Ltd., founded in 1969, has gone through the arduous pioneering work, the two venture from cotton spinning to hemp spinning, and now the rapid development stage after transformation and upgrading. It is a national textile enterprise owned by Shanxi energy investment company affiliated to Shanxi Economic Construction Investment Group Co., Ltd., and also a national marijuana textile product development base identified by the authoritative department of the Chinese Textile Industry Federation. In 2017, oasis textile company opened and implemented the investment and construction of intelligent weaving project in accordance with the development of intellectualization and greening. At the first fair of 2018, oasis textile company signed an agreement on high-end equipment procurement with international textile enterprises, laying a solid foundation for the company's own development and the development of new materials industry by Shanxi energy investment companies.

Today, the new intelligent production line is officially put into operation. After the completion of the first phase, the production capacity will reach 15 million meters per year, and the products will be sold to the world fast fashion brands in Europe, America, Japan and Korea. It will reflect the consumption concept of green, environmental protection and leisure. The new production value will be increased by 450 million yuan. With the existing production scale of oasis textile company, the oasis company will achieve output value of 800 million yuan in 2020, 100 million yuan in profits and taxes, and 350 in stable jobs.

Turning to the two phase of the project, which is in urgent need of construction and is expected to be launched in 2020, Yuan Baowei, chairman of the company, said that after the completion of the project, all of the high-end Siro spun hemp blended yarn will reach 10000 tons, and the clothing material will be 30 million meters. The annual sales revenue will reach 1 billion yuan, with a profit of 160 million yuan, and more than 690 new jobs will be added. "Finally, oasis mahjong will become one of the largest and most technically powerful textile enterprises in China and even the whole world, and will move towards building a leading domestic linen and cotton textile industrial cluster." Yuan Baowei is full of confidence.

Wuqiang, the party secretary and chairman of Shanxi energy investment company, said that at present, the Shanxi provincial Party committee and the provincial government have launched a series of major initiatives of transformation, traction and landmark, which have injected strong impetus to the development of the economy. Shanxi's energy investment companies are guided by intelligence, green, high-end and internationalization. Through integrating high-quality resources, we will speed up intelligent transportation, vigorously foster the emerging emerging industrial clusters, and better support the development of Shanxi oasis textile, and make new contributions to Shanxi's three goals of transformation and development.