The "Market Downturn" Has Become An Exchange Of High Frequency Words In The Enterprise. Why Does This Spinning Cluster Go On Stream?

As a traditional textile industrial cluster Shandong Zaozhuang textile industry In recent years, it has developed rapidly, forming many garment industrial parks. Through the construction of various characteristic industrial parks, we will actively create a state-level high-end textile and garment industry research and development base and demonstration base, and promote the large-scale and intensive development of the textile and garment industry in the city, and create a whole industry chain of fiber, yarn, weaving, dyeing and finishing, fabrics, clothing and functional products.

As far as spinning is concerned, many excellent enterprises have sprung up in Zaozhuang. Facing the complex and changeable market environment at home and abroad, Zaozhuang spinning enterprises have implemented the idea of innovation and development with practical actions to promote industrial transformation and upgrading.

Build the east wind and speed up the acceleration.

This year, the "market downturn", "order reduction" and "inventory increase" are the high-frequency words appearing when textile enterprises interact with each other. They are also the current situation of many textile enterprises. However, the cold wave in the market seems to have not been attacked in Zaozhuang. Shandong Zheng Kai new material Limited by Share Ltd 。 Unlike individual enterprises, Shandong's Kai Kai new material Limited by Share Ltd workshop has been opened all over the world, and behind it is a steady increase in orders. The company's products have been exported to many Asian and European countries such as Russia, Japan, Turkey, India and Pakistan.

It is understood that the Shandong Kai Kai new material Limited by Share Ltd established in March 2011 is a key investment attraction project in Zaozhuang central district. It is a modern private enterprise specializing in the development, production and sales of new high-grade special yarns. At present, the company has 3 state-level invention patents, 6 practical patents, 8 provincial innovation projects, and two innovation platforms.

Last year, Shandong's Kai Kai new material Limited by Share Ltd responded to Zaozhuang's call for "retreat from the city into the park", and was newly built in Zaozhuang economic development zone. 200 thousand ingot high-grade new special fiber blended yarn item order The total investment of the project is 750 million yuan, three stages of construction, construction period 2 years, new equipment 587 sets (sets), the selection of the most advanced automation and digital equipment at home and abroad.

It is worth mentioning that, Shandong Zheng Kai new material Limited by Share Ltd has created the first domestic large-scale customized multi varieties and small batch of intelligent spinning factories. 。 The multi line intelligent production line of the plant is the first to achieve APS intelligent production and traceability of multi variety production materials, which fills the gap of multi species intelligent spinning in China. "The new project has established the general idea of 200 thousand intelligent and digitalized spinning smart factories from the early stage of construction. Taking the multi product and intelligent spinning factory with mass customization as the project objective, the most advanced automation and digital equipment at home and abroad, and the intelligent spinning factory of multi varieties have been selected for preliminary trial operation, which has aroused great attention in the entire textile industry. "Shandong Kai Kai new material Limited by Share Ltd production manager He Shengjun said.

According to introducing, at present, the whole new special fiber blended yarn project 1 plant has been built and put into trial production, it can produce about 10 thousand tons of yarn each year and achieve sales income of 320 million yuan. Plant No. 2 is expected to be put into operation in December. It can increase annual output of various yarn production by about 8000 tons and achieve annual sales revenue of 280 million yuan. Plant No. 3 will start construction in October. It is expected to be put into operation in August 2020 and plans for 300 new sets of equipment. It can add 12 thousand tons of annual yarn output and achieve annual sales revenue of 400 million yuan.

"After the project is completed, it can produce 30 thousand tons of high-grade new special fiber blended yarn annually, achieving annual sales income of 1 billion yuan, and profits and taxes of 160 million yuan. We hope to be listed on the Hong Kong stock market in 2020. At the same time, we should use the current 200 thousand ingot special fiber blended yarn as the R & D base, and radiate the whole industry to the surrounding areas. He Shengjun said.

In the project of "returning to the city into the garden", Shandong Wei Gao textile and Garment Co., Ltd. is also one of them. Its upgraded 24 thousand square meters clothing workshop and weaving workshop, the equipment uses the international advanced level import special production line, applies the high speed electromechanical integration shuttleless loom and the computer integrated digital information automation advanced technology, carries on the weaving and the clothing production processing. The advanced process of efficient treatment and recycling of waste water can be used to ensure energy saving, low carbon and environmental protection of the project.

according to Han Lei, chairman of Shandong vogue textile and Garments Co., Ltd. The workshop currently under construction is dyeing, finishing and finished product inspection. It is estimated that the production line of dyeing and finishing workshop and weaving workshop will be put into operation in December. "There are 130 looms here, which are used by Lok Tai Company. Now they continue to operate in the existing plant. This type of machine is the best model to produce jeans. "

Besides, Shandong Wei Gao textile and Garment Co., Ltd. has also set up 1 sewage treatment stations capable of handling 3500 tons of sewage daily, and 19 thousand and 100 new (sets) equipment. 。 After the project is completed and put into operation, it can produce 20 million tons of cowboy leisure fabrics, 4 million knitted denim fabrics, 5000 tons of canister dyeing, and 4 million garments, with an annual sales revenue of 650 million yuan and a profit tax of 80 million yuan.

Developing new products through research and development

At present, advanced technology and exclusive products are still the killer of yarn enterprises based on the market. This year, through the two cognizance of the "Zaozhuang science and technology small and medium-sized enterprises, Zaozhuang science and technology giant", Shandong Lian run new Mstar Technology Ltd is the forerunner of innovative products.

Shandong Lian run new Mstar Technology Ltd (hereinafter referred to as "Lian run new material") was founded in 2011, and now has 180 thousand spindles of high-grade yarn production capacity. It is a high-tech enterprise integrating R & D, production and sales of white spinning and color spinning products. The company has more than 600 sets of advanced international equipment and produces 16000 tons of high grade yarn annually. Products are located in production. New materials, functional, differentiated, eco-friendly, high quality yarns Committed to Development, production and sales of new materials and differentiated yarns It has invested 10 million yuan to establish a provincial enterprise technology center, including 1 testing centers, 4 test stations and 2 R & D production lines.

Although innovation and R & D is very difficult, the company also pays more attention to it. According to the person in charge of the enterprise, the traditional yarn research and development usually takes up the normal production line, which not only wastes manpower and material resources, but also affects normal production. The efficiency is low and the result is long. In the workshop of Lian run new material, there is a similar laboratory. After analyzing the machine, a string of data can be produced. This is their R & D small line. Lian Yun new material concentrated various spinning equipment in the big line, built the first white textile research and development small line, and later built the color spinning research and development small line. "The two R & D small line has been engaged in R & D production 24 hours a day since its completion. "The head of the company said.

It is understood that Lian Yun new material color spinning production line has made up for the blank of color spinning in Zaozhuang. 。 In addition to the research and development, Lian Yun also has a clear self positioning. "When we carry out project argumentation, we break the rules and make sure that we should make differentiation, make high quality yarn, adopt small batch and quick delivery mode of production and operation as the basic position of enterprises. From this point of view, our position is correct, and there is no way out for traditional spinning and weaving. "In order to meet this position, the company chose the original imported equipment in the key process of equipment configuration, such as Germany's special unit, the tattoo comber and intelligent drawing frame in Switzerland, the automatic spinning long car in Italy, the fully automatic winding machine, etc.

In addition, in the selection of raw materials, Lian run new material adopts some newly developed differentiated spinning materials at home and abroad in recent years, including Soybean fiber, corn fiber, chitin fiber, silver fiber, bamboo fiber, Tencel and modal. And so on.

Zaozhuang Haiyang Dynasty Textile Co., Ltd. has been actively innovating research and development. In recent years, it has undertaken a number of science and technology innovation projects in Shandong Province, and has made remarkable progress in the development of new denim products under the trend of technology, green and fashion textile industry.

In June of this year, Zaozhuang Haiyang Dynasty Textile Co., Ltd. independently developed 4 new products of aramid antistatic three proofing fabrics, light and high elastic and high recovery rate denim fabrics, environmental printing denim fabrics, and eco indigo dyed denim fabrics. 。 Among them, the overall technology of the 2 new products is at the leading level in China, and the overall technology of the 2 products is at the advanced level in China.

Develop new ideas with academic hands

Some people say that they want to know how big a textile enterprise is, how much they can build and how far they can go. It depends on whether they understand the coordinated development and carry out cooperation in production, teaching and research. Enterprises that know how to cooperate in production, teaching and research are smart enterprises, and the yarn enterprises in Zaozhuang are no exception.

The first large-scale custom spinning factory established by Shandong Zheng Kai new material Limited by Share Ltd is inseparable from the support of the advanced management system behind it. In order to build the intelligent spinning factory, Shandong Zheng Kai new material Limited by Share Ltd co operated with Qingdao Haier Digital Technology Co., Ltd. and Hangzhou Sheng Hong Intelligent Technology Co., Ltd. In 2018, Kai Kai new material and Jiangnan University carried out the cooperation of industry, University and research, introduced technical personnel and experts in the industry, used advanced intelligent equipment and leading spinning technology to realize the overtaking of curves, combined the research and development with the introduction, and followed the market to become the market leader.

In June of this year, Zaozhuang Haiyang Dynasty Textile Co., Ltd. and Donghua University jointly accepted the project "key technology and industrialization of cotton core shell denim production" successfully passed the inspection. 。

Lian Yun new material also attaches great importance to industry university research cooperation. It works closely with the national product development center, Donghua University, Qiingdao University and Tianjin University of Technology. It is designated as a talent training base by the national product development center, and is a training base for Tianjin University of Technology graduate students and undergraduate students.

" The direction of differentiated yarn development includes high count, high quality, functional, intelligent, high profile, fast fashion, cross domain and so on, while Lian run new material is a technology oriented enterprise dedicated to producing functional, differential and super Siro compact spinning combed yarn. Future Ltd will deepen cooperation with industry platforms and base enterprises, continuously integrate resources, optimize services, achieve synergy development of upstream and downstream enterprises and win win in industrial chain, so as to provide customers with the best quality products and services. "Lian run new material responsible person said.