There Is Data, There Is Truth! Three Key Points For Printing And Dyeing Industry To Accelerate Transformation

In recent years, the printing and dyeing industry is facing double pressures of increasing environmental pressure and rising raw material prices. How to speed up the adjustment, transformation and upgrading to achieve new development has become an urgent task for the whole industry. In this regard, Lin Lin, Secretary General of China printing and Dyeing Industry Association Express, Strengthening technological innovation, speeding up the adjustment of product structure, market structure and improving the level of industry management will transform and upgrade the printing and dyeing industry. 3 important aspects.

Operation quality indicators of printing and dyeing industry in 2018

Export situation of eight major printing and dyeing products in 2011~2018

Proportion of dyeing and printing production in major provinces and cities in 2018

Reporter: The development of China's textile industry is undergoing a shift period. What are the characteristics of the printing and dyeing industry in 2018?

Lin Lin: In 2018, the printing and dyeing industry focused on the new orientation of "technology, fashion and green", and continued to push forward the structural reform of supply side to push the industry towards a high quality development. The overall operation of the industrial economy has been stable, production and efficiency have been stable, and positive progress has been made in structural adjustment, transformation and upgrading.

Among them, the printing and dyeing industry production growth has slowed down, in 2018, printing and dyeing enterprises above Designated Size printing and dyeing cloth production 49 billion 69 million meters, an increase of 2.63% over the same period, the growth rate dropped 2.12 percentage points compared to the same period in 2017.

Under the influence and influence of national industrial policy guidance, industry transformation and upgrading, production factor cost, environmental protection strictness, market demand and so on, the growth rate of printing and dyeing cloth output has dropped and maintained at a relatively low level. Regional concentration remained at a relatively high level, and the southeast coastal areas continued to play a leading role in the development of printing and dyeing industry.

In 2018, the quality and efficiency of printing and dyeing industry continued to improve. Three, the proportion of fees decreased further, and the management level increased steadily. Sales profit margin increased and profitability improved. Accounts receivable turnover and total assets turnover rate increased, and operational efficiency gradually increased. The production and operation of the enterprise and the market convergence are all smooth. The steady improvement of the quality of operation is a major highlight of the printing and dyeing industry's economic operation.

Reporter: What is the development trend of printing and dyeing industry in 2019?

Lin Lin: The printing and dyeing industry started well in 2019. In 2019 1~2, the printing and dyeing production of above scale printing and dyeing enterprises was 6 billion 173 million meters, an increase of 3.29% over the same period last year. The three fee ratio is 8.21%, which is 0.16 percentage points higher than the same period in 2018. The cost and profit rate is 2.38%, which is 0.22 percentage points higher than that in the same period in 2018. The profit margin of sales is 2.30%, which is 0.20 percentage points higher than that in the same period in 2018. The turnover rate of finished products is 3 times per year, decreasing by 5.97% compared with the same period in the previous year. The turnover rate of accounts receivable is 1.45 times per year, which is reduced by 6.91% year on year.

In 2019 1~2, printing and dyeing enterprises above Designated Size realized main business revenue of 36 billion 519 million yuan, a year-on-year decrease of 3.71%, realized a total profit of 839 million yuan, an increase of 5.54% compared with the same period last year, and the delivery value of export was 5 billion 899 million yuan, a decrease of 12.43% over the same period last year. The number of households with deficit businesses was 528, with a loss of 32.57%, an increase of 4.90 percentage points over the same period in 2018 and a total loss of 727 million yuan for loss making enterprises, an increase of 1.97% over the same period in 2018.

We predict that with the development of the industry, the two stage differentiation of enterprises will intensify. Backbone enterprises rely on the accumulation and upgrading of independent innovation capability, and develop smoothly. The situation of commencement and benefit is generally stable, and their contribution to the economic growth of the industry is further prominent.

Reporter: In recent years, the international market is complex and changeable. Is the printing and dyeing enterprise's export affected?

Lin Lin: In recent years, the printing and dyeing industry showed a trend of volume and price rising, and export performance was good. In 2018, the total number of exports in the first 10 markets totaled 10 billion 262 million meters, accounting for 44.07% of the total export volume, and the export amount was 11 billion 458 million US dollars, accounting for 46.43% of the total export volume.

Vietnam is still the largest export market, accounting for 8.48% of the total export volume, accounting for 13% of the total export volume. Southeast Asian countries have become the main export markets of China's textile and dyeing fabrics. China's export to ASEAN and other emerging countries has been increasing year by year, exports to Russia have been stable, and exports to India have increased slightly since 2012.

However, what is worth noting is that the traditional export market has intensified international competition, and the export market of EU has been greatly reduced compared with the same period last year. Sino US trade friction has not yet made significant impact on the printing and dyeing industry, but the uncertainty of export environment has increased.

Reporter: With the transformation of the new round of industrial revolution and global industrial competition mode, what problems and pressures will the printing and dyeing industry face in the future development?

Lin Lin: First of all, industry cost pressures continue to rise. The continuous increase in labor costs has become the norm; the price of dyestuff materials has remained high in recent years, and is affected by the upstream operation (safety, environmental protection and other factors); the national environmental protection policy has been deepened, and the requirements for the treatment of waste water and waste gas have been continuously improved, resulting in a continuous increase in environmental protection investment and operation costs; high quality development has put forward higher requirements for the technological progress of the industry, and the investment in industrial technology transformation and technological innovation has been increasing.

Second, international competition intensified. The proportion of Southeast Asian countries such as Vietnam, Bangladesh and India in the three major textile markets in the United States, Japan and Europe has continued to increase. Sino US trade frictions persist, and more orders go to Southeast Asian regions with labor cost and tariff policy advantages. In recent years, Vietnam's textile industry has developed rapidly, or will reduce its dependence on China's fabrics and raw materials, and build up an industrial chain with China's positive competition. China's printing and dyeing cloth exports will face more intense market competition.

However, we must realize that although the current situation has obviously increased the unfavorable factors of export growth, it also provides opportunities for China's printing and dyeing industry to develop diversified markets. Printing and dyeing enterprises should adjust their market structure under the background of "one belt and one road", expand the international market in depth, and strive to create new competitive advantages.

Reporter: The printing and dyeing industry should change its traditional development mode and rely more on innovation driven. What is the direction and emphasis of development?

Lin Lin: First, we should strengthen scientific and technological innovation and break through the key technologies of the industry. We should focus on developing the design and manufacturing technology of high quality printing and dyeing products, developing functional textile dyeing and finishing technology, multi component textile dyeing and finishing technology, high color fastness textile dyeing and finishing technology, new fiber dyeing and finishing technology, enhancing the core competitiveness of products, and accelerating the printing and dyeing industry to move towards the middle and high end. We should develop and apply cleaner production, pollution reduction and dyeing and finishing technology, develop clean production technologies with low energy consumption, low pollution and high resource utilization rate, and low cost "three wastes" treatment technology and recycling technology, so as to promote the green and sustainable development of the printing and dyeing industry.

Enterprises should speed up the development and application of intelligent manufacturing technology, develop and apply online detection technology, digital automation technology and MES system, and promote the deep integration of Internet, big data, artificial intelligence and printing and dyeing industry, and promote the transformation of production mode to flexibility, intelligence, refinement and high integration, so as to improve the quality and efficiency of enterprise production management.

Two, we should speed up the adjustment of product mix and market structure so as to transform from "quantity type" to "quality benefit type". From homogeneous competition to differentiated and individualized production, from imitation to design research and development, product structure is transformed from low-end products to high quality products. From processing trade to controlling sales terminals, creating independent brands, changing from demand to demand, market structure changes from commissioned processing to self trading and independent brand.

The three is to raise the level of industry management and realize the transformation from "extensive" to "intelligent" and "refined". We should steadily promote lean management, do well in 5S field management, quality system management, standardization and other lean management, so as to achieve quality improvement, reduce cost and increase efficiency, and benefit from lean management. Speed up the construction of enterprise information, speed up the application of ERP, MES, PLM, SCM, CRM and other management systems, improve the level of information and intelligent management, improve the efficiency of production and operation, reduce operational risks, reduce operating costs, and increase the profitability and sustainability of enterprises.