Garment Production Automation: After 3 Years, The Garment Factory Will Not See Workers?

With the vigorous development of China's garment industry, new technology of science and technology is gradually integrated into mechanization.

Garment practitioners in China are actively using machines to replace manual labor in factories.

Figure: automatic sewing robot

Building automation equipment to shorten staff training time

In the past, a lot of manpower needed to be used to sew, collar, pocket, sleeve and so on.

Sewing into a garment is the most difficult part of a garment factory to automate.

But the new technology is always a big surprise. Now, as long as the clothes are clamped on two plastic plates and the plastic plates are opened, the sewing machine that sets up the sewing thread can complete the sewing work according to the route.

Japan's JUKI, the world's largest sewing machine company, has developed intelligent sewing machines that can sense sewing threads and sewing threads.

In the past, we must rely on the manual adjustment of the old masters to make the sewing effort. But after accumulating into a large database, the novice can also rely on past data to complete the same work.

The future data is accumulated enough, and the machine can automatically judge what kind of strength to sew according to the style of the clothes.

"The sewing worker is very difficult to find, and it takes a long time to train, and it is easy to get out of the corner.

Now that there are automated equipment, the time for staff training can be greatly reduced. "

The director of the stall net workshop, which is engaged in women's clothing wholesale, is Ling director.

After completing the sewing, the manpower of hanging clothes is also saved. The automatic hanging and hanging system will hang the clothes around the conveyor belt around the ceiling, and automatically complete the ironing and distribution.

According to the internal staff of the automatic tuning and hanging company, the clothes rack is equipped with a RFID system after the clothes are hung and hung by the manpower. The clothes can be sent to the oven for ironing according to the different styles, and then sent to different sites for inspection and packaging.

In the past, there were no 20~30 systems of manpower, and only 8 were needed.

Import big data and cloud system, accurately control the production process.

Then the big data and cloud system will also be imported. After the garment factory has completed automation, the machine will start accumulating data, which can help managers to accurately calculate the number of seconds required for each process.

For example, in the past, by manpower sewing, often faced with different staff sewing speed, or leave for work and other conditions, lead to delay in delivery time.

But with automated equipment sewn up, the number of seconds required for every garment and sewing program can be accurately calculated.

Therefore, the time of supplier delivery and the ability to receive new orders can be more accurately judged by managers.

Stalls network found that since last year, the demand for automation equipment in China's garment factories began to blowout. Today's clothing industry is basically full of business volume, and the industry is undergoing large-scale changes.

Order mode change to accelerate industrial automation

The rapid automation of garment industry is also one of the reasons for the change in the order pattern of brands and electric traders, in addition to the continuous increase in human costs.

In the past, the brand must wait for the first line sales team to return to know the sales situation.

But now, some companies have developed an instant online delivery system, which can collect which clothes are popular now, instantly detect the sales status of products, and instantly add orders, which can also reduce inventory.

In addition, in the past, China's e-commerce practitioners, because the number of sellers on the network, resulting in quality difficult to control.

Therefore, business operators began to work directly with factories, and even built up a new generation of wisdom.

The factory hopes to sell clothes to consumers directly, and speed up the renewal of automation equipment.

At present, the key to the most difficult breakthrough of automation in garment factories is that the machine arm can not pick up the "soft" cloth. It has tried vacuum filtering, static electricity, needling and so on. But there is no way to grab different materials at the same time. This is the biggest problem of automation at present.

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Industrial automation has made some progress. Next, through the data, hardware and software, the online sales and factory automation production will be integrated.

3 years later, the garment factories which are most in need of manpower in manufacturing industry may not really see anyone.