Wujiang: "Gathering, Concentrating And Intensification" To Build A New Pattern Of Textile Industry Development

In June 30th, it was the largest in the country.

Gathering area, in recent years, Wujiang's innovative development thinking, with "gathering strength, focusing on breakthroughs, intensive development" three initiatives to promote chemical fiber.

Leap forward upgrade.

At present, Wujiang has become the most popular textile country in China, and the Chinese textile industry recognized the trend of China's popular fabric trend base and procurement base, providing high-quality samples for the pformation and upgrading of China's textile industry during the "13th Five-Year" period.

20 "textile country names" to spin over 100 billion output value textile clusters

Textile industry is a pillar industry and an important livelihood industry in China's national economy, and has strong international competitive advantages.

In 2015, the main business income of China's textile industry has reached 70713 billion yuan.

In May 2015, the State Council officially issued "made in China 2025", clearly proposed to promote the process of textile intelligent manufacturing, accelerate the research and application of new textile materials, strengthen the basic ability of the textile industry, and further indicate the direction for China to build a textile power.

However, the changes in the world economic and trade situation, the industrial division system and the advanced manufacturing mode have brought serious challenges to the pformation of traditional textile industry. China's textile enterprises are generally facing three major problems: rising costs, intensified market competition and shortage of funds. The textile industry needs to accelerate the pformation and upgrading of the industry, break through the bottleneck constraints, and establish new competitive advantages.

Wujiang is a national textile land with high industrial agglomeration. It has a relatively complete industrial chain from raw materials, spinning, weaving, printing and dyeing to garments, more than 5000 textile weaving enterprises, nearly 5 million tons of annual spinning capacity, 20 billion weaving capacity per year, 5 billion dyeing and finishing capacity, and 20 national textile development bases in the region.

In 2015, Wujiang was awarded the title of "the country's textile industry cluster with over 100 billion output value" by the China Federation of textile industry.

Liang Yibo, Secretary of the Wujiang District Committee, said, "the textile industry is a dominant industry in Wujiang. Although the downward pressure is currently facing, the more difficult it is, the more we need to strengthen our confidence. We firmly believe that through continuous pformation and innovation, we will be able to find a new blue ocean with high added value."

In recent years, Wujiang's "gathering strength, focusing on breakthroughs and intensive development" has taken the initiative to gather resources in the professional market and create the "Oriental textile city". By benchmarking enterprises to break through the technical bottleneck, play the "Wujiang brand", lead the production intensification with intelligent manufacturing, and enhance the overall efficiency, with obvious results.

The professional market is strong enough to gather industry resources and create "Oriental textile city".

The cluster development of small and medium-sized enterprises is one of the prominent characteristics of Wujiang's textile industry. The cluster development highlights the industrial chain effect and constructs a closely cooperated industry ecosystem.

The core of the ecosystem is the Chinese Oriental Silk Market located in Shengze Town, Wujiang.

China's Eastern Silk Market, with an area of 4 square kilometers, has gathered more than 6800 textile companies and businesses from all provinces, municipalities, districts and overseas regions. It is an important textile trading center, price formation center and information dissemination center in China. It has created the first textile industry in China: the first silk chemical fiber index, "China Shengze silk chemical fiber index", the first textile textile trend publishing base, the first "Textile Product Development Award", the first chemical fiber fabric coding standard, the first textile collective trademark, etc.

At present, the market has become a modern service industry gathering area which includes commodity trading, information dissemination, textile technology, financial insurance, foreign trade consultation, e-commerce, brand cultivation, product display, patent paction and logistics distribution.

Market turnover has exceeded 100 billion yuan for three consecutive years, and has won the first place in the domestic textile professional market for 9 consecutive years.

On the basis of strong agglomeration of industry resources, the Eastern Silk Market will continue to expand its brand influence through various kinds of docking meetings and promotion.

In 2014, the first "Jiangsu (Shengze) Textile Expo" was successfully held. In 2015, the second "Jiangsu (Shengze) Textile Expo" attracted more than 4.27 overseas buyers and purchasers at home and abroad, with an intention to purchase 4385 orders, with an intention volume of up to 1 billion 72 million yuan.

Under the trend of "Internet +", the Oriental silk market took the lead in the layout of the "new generation of O2O intelligent market", that is, the upgrading of shopping mall hardware and the cultivation and development of intangible market in the visible market. The "O2O" e-commerce service platform, which combines online display and offline pactions, was set up. China silk capital network and Oriental market textile electronic trading center have already realized online pactions of polyester raw materials, chemical fiber raw materials, gray fabric spot trading, raw material spot spot trading, and so on, providing services for more than 7000 stores in the market and more than 2500 Enterprises in the Shengze area.

In 2015, China's Eastern Silk Market reached 50 billion yuan online, and was awarded the title of "2015 Jiangsu pformation and upgrading demonstration market".

Fan Jianlong, Secretary of Wujiang Shengze town Party committee and Secretary of the Party Working Committee of China Eastern Silk Market, said Sheng Zezheng accelerated the construction of the modern textile complex "Oriental textile city". In the future, the Trinity operation mode of "professional market + exhibition activities + Internet" will enhance the scale efficiency, brand effect and market agglomeration effect of Wujiang textile industrial clusters, and expand the influence, attraction and radiation force.

Benchmarking enterprises focus on breaking through technical bottlenecks and playing the "Wujiang brand"

"The lack of genuine original innovation is the most pressing problem facing China's textile industry."

Shen Bin, deputy director of Wujiang Economic Commission, said: "traditional textile enterprises need to intensify technological innovation to promote differentiation, functionalization and high-end products of conventional products, so as to realize the development of quantity, technology, variety and efficiency and enhance overall efficiency."

Wujiang's textile industry has a strong foundation. It has bred the world's largest functional fiber production base Hengli Group, the world's largest supplier of all fiber extinction suppliers, Sheng Hong group, and the world's largest manufacturer of vortex spinning special yarn, such as Jing Yi company.

In the 2014 strong competitiveness of China's textile and garment enterprises in the year of 2015 to 500, 26 textile enterprises in Wujiang ranked first in the country.

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Zhao Qi Guan, deputy secretary of the Shengze municipal Party committee and director of the China Eastern Silk Market Management Committee, said: "leading enterprises are important pillars of Wujiang, especially Shengze's textile industry, and also the backbone of the pformation and upgrading of modern industrial clusters."

In recent years, textile benchmarking enterprises in Wujiang actively seize the commanding heights of technology and explore new bio based energy sources, playing a crucial role in boosting regional industrial agglomeration and innovation and development.

Under the lead of benchmarking enterprises, Wujiang chemical fiber textile industry has been pformed from the original low end and inner material production to the production of high-end, functional fabrics and biomass fibers.

First, the textile benchmarking enterprises represented by Sheng Hong, Hengli, Xinxiang chemical fiber and so on are actively taking the lead in the industry's technological commanding heights, upgrading the industrialization level of high and new fibers, and gaining certain voice in the industry standard and partial product market, which greatly improves the international influence of Wujiang brand.

Since 2014, Shengze town has applied for 1206 patents in the textile industry, including 289 patent applications and 713 patent licenses.

In April 2015, the international standard project "testing method of boiling water shrinkage of textile chemical fiber filament", which was led by Sheng Hong Polytron Technologies Inc and lasted for three years, was officially promulgated and implemented. It has become the first international standard of China's chemical fiber industry, and has achieved the breakthrough of the revision of the international standard zero of the main guiding system of domestic chemical fiber enterprises, and has won the opportunity for our chemical fiber enterprises to seize the discourse power of world trade.

Two, we should actively research and develop non petrifaction energy and create a bio based fiber ecological benefit industrial chain.

At present, more than 90% of China's chemical fiber industry comes from oil, raw material costs account for more than 80% of the cost of production, and raw material imports account for nearly half of the total demand.

As the world's 70% largest producer of chemical fibers, China's chemical fiber industry is repeatedly controlled by raw materials.

Bio based chemical fiber is a type of fiber derived from re biomass (crops, trees, other plants and their residues and inclusions). It is regarded as the continuation of natural fibers in the industrial age.

Duan Xiaoping, President of China Chemical Fiber Industry Association, once said that developing bio based chemical fibers and raw materials industry is not only an important way to realize the sustainable development of chemical fiber industry, but also carrying a heavy responsibility of chemical fiber power.

In recent years, Sheng Hong Group has been working closely with Tsinghua University to make breakthroughs in the industrialization of bio based PTT fiber raw material PDO, taking glycerol as the main raw material of biodiesel by-product.

At present, Sheng Hong has produced 50 thousand tons of biomass differential fiber PTT, becoming the first domestic and second global company with the complete industrial chain of the product.

Intelligent manufacturing leads production intensification and improves overall efficiency.

Looking at the development trend of the world's major industrial countries, intelligent manufacturing has become a new driving factor in the "Upgrading Competition" of manufacturing industry.

In the background that traditional industries are faced with continuous improvement in the cost of resources of all kinds of elements, Wu Jiangzheng actively grasps the "window of opportunity" brought by the new technological revolution, takes the intelligent manufacturing of textile industry as a breakthrough point, and speeds up the intelligent level of the six links of design, production, equipment, enterprise resource planning management, supply chain management and producer electricity business, so as to increase the new competitive advantage of textile industry under normal conditions.

Jing Yi special fiber Co., Ltd. is a new army in Wujiang's local textile enterprises.

Since 2010, the company has invested nearly 800 million yuan and introduced 99 advanced vortex spinning equipment, the largest scale in China.

The vortex spinning equipment has the advantages of short flow, less labor and spinning speed of 450 meters per minute, which is more than 20 times that of traditional spinning.

When the yarn defect is found, the vortex spinning can be automatically identified, and the defective spindle can also be automatically stopped spinning.

Therefore, the vortex spinning has the maximum control of personnel configuration, and can save 4 to 7 times more manpower than the ring spinning (the most common spinning method) at the same time, and saves a lot of floor space and power consumption.

In addition, in the weaving process, it can be starched or even without sizing, so as to achieve zero discharge and environmental protection.

Based on the low cost advantages brought by equipment, the company has developed several new varieties on the basis of product differentiation and specialized production. It has been applied to men's trousers and home textiles market. Among them, 6 products have passed the provincial new product appraisal and filled the gap in China.

At present, enterprises produce nearly 50 thousand tons of yarn per year, with annual sales of around 1 billion yuan.

Chen Keqin, chairman of Jing Yi special fiber, said, "in order to reduce the cost of production management, the company has also developed an intelligent ERP management system guided by economic management. The spinning process is monitored by the electronic system and can realize automatic continuous production."

In the future, the company will continue to be intelligent oriented, and form a new production mode linking enterprise to customer and other enterprises in the industry based on ERP management system.

The new enterprises are trying to improve the efficiency of "intelligent manufacturing", and the traditional textile enterprises in Wujiang also adjust the trend in the "Internet +" change.

Founded in 1986, Wujiang Fuhua Weaving Co., Ltd. is one of Wujiang's "time-honored brand" textile enterprises.

Since 2008, Fuhua weaving has invested 20 million yuan to introduce information technology to improve production efficiency and management level. With enterprise ERP system as the core platform, it has successively connected with quotations software, production statistics software, sample management software, customer relationship management system, attendance system, loom monitoring system, and so on, so as to realize data sharing, forming an integrated platform system integrating business system, financial system, logistics system, automatic inspection system, administrative office system, logistic management system and e-commerce portal system.

"Input the parameters of the relevant products on the computer, and use what kind of material and product specifications to produce and use the machine, and the computer will give the answers one by one, and provide the best production plan.

Through data matching, we can know how much raw material we need to produce, so as to reduce production costs and improve product quality.

The company chairman Shi Qing island said.

After the ERP system was launched, the number of machines that the company's first line operators could operate increased from 24 to 64 to 72, and the weaving site efficiency increased by 120% on average.