Look At How To Create Breakthroughs In Manufacturing Industry From The Perspective Of "Changing Machines"

With the constraints of labor costs, land, raw materials and other factors tightening, how to get rid of the trap of economic growth and become a reshaping

The key to core competitiveness.

In recent years, our city has energetically guided enterprises to "machine substitutions", constantly promoting technology dividends instead of demographic dividends, reducing attrition, reducing energy, reducing pollution and reducing consumption, and achieving a substantial increase in productivity and quality products. "Machine substitution" is changing into a new development field.

Attrition and efficiency -- a huge sample of machine substitutions

In front of a computer laser, an employee placed his vamp on the platform. Under the platform, the laser beam was automatically ejected. In less than 10 seconds, 109 pinholes were found.

This is what the press saw recently in the shoe production workshop of giant one group.

The employee said that the holes on the top of shoes should be dealt with one by one, and now it will be finished in a few seconds, and the accuracy will be increased.

Giant computer group's relevant person in charge said that the price of the computer laser machine was as high as 280 thousand yuan per unit, but the workload of one machine was equivalent to the workload of the 7 general workers in the past.

In order to keep up with the order volume, the giant group has purchased 35 computer laser machines, and has added more than one sewing machine assembly line.

As long as the workers input the designed program into the computer, the laser will portray various complicated patterns on the shoe material, which is both accurate and fast.

Beginning in 2010, the giant group introduced the automation equipment, such as computer laser machine and computer needle truck, for shoe and shoe parts processing, achieving multiple processes simultaneously, improving efficiency and output.

At present, the giant one group has more than 20 needle truck lines, each with 5 to 6 computerized sewing machines.

After changing the machine, the demand for labor is reduced, and the production efficiency of the sewing machine assembly line is raised by 30%. The quality passing rate of the product has been greatly improved.

"This is a cutting machine imported from Italy, with a value of nearly one million."

Pan Jianzhong, President of giant one group Co., said that although it is worth a lot of money, it is very cost-effective.

Because the cutting machine is integrated with typesetting optimization and cutting, the process of developing and manufacturing the cutter die is omitted.

With the addition of the design, there is only 1 millimeters per block, and the utilization rate of the material is 5-10% higher than that of the traditional cutting machine.

At the same time, accurate and fast "work efficiency" makes its daily workload equal to 7 general practitioners.

Precise help -- relieving worries after technological pformation

As a typical labor-intensive leading enterprise, since the implementation of "machine substitutions", the giant group has tasted many sweetness. In recent years, the production efficiency has increased by 15%, the production cost has decreased by 5-8%, and the pass rate of products has increased from the original 95% to 98%.

This huge one group responsible person said frankly, this is inseparable from the support of the two levels of the city, such as credit department, "without their support, we do not know that there is also a financial subsidy, and do not know how to fight for it."

This person in charge said, "machine replacement" is not simply changed equipment, and later management and technical operation and maintenance problems need to be overcome. Fortunately, the two tier credit department in the urban area often organizes them to observe the "machine replacement" on-site exchange meeting, and to make personalized for the enterprise.

"Suggestions and suggestions have been made to strengthen the confidence and determination of enterprises to" change machines ".

Lucheng District Bureau of information and business division Zhou Kai told reporters that in order to reduce the burden of investment in technological pformation of enterprises, they announced in August last year and helped giant one group strive for subsidy funds to the provincial authorities, and obtained the subsidy with the fastest speed for the enterprises. At present, the giant one group has already received the provincial about 1000000 subsidy, and the remaining subsidy will also be put in place in the near future.

In recent years, the pace of "machine substitution" in Wenzhou enterprises has obviously accelerated, but the coverage needs to be improved.

It is mainly manifested in the fact that the scale of enterprises in Wenzhou is generally small. Compared with the high enthusiasm of "rich handsome" big enterprises, a large number of small and medium-sized enterprises are not enthusiastic or even excluded because of their limited economic strength.

This reflects the lack of supporting services such as technical guidance, equipment consultation, scheme design and capital demand in the process of "machine substitution".

In this regard, the Wenzhou Municipal Commission of letters is leading the formulation of the intelligent manufacturing service industry planning, constructing the Trinity enterprise machine replacement intelligent service manufacturing system of professional platform, supporting enterprises and skilled personnel, and relying on research and development institutions such as universities and colleges to set up a group of expert service Steering Group to provide professional and technical services for enterprises to implement machine replacement, and carry out special docking between banks and enterprises to alleviate the capital bottleneck of enterprises' "machine change", and to relieve enterprises' worries that "do not want to change" or "dare not change" or "do not change" through various measures.

Policy interpretation -- efficient approval and release of technological pformation vitality

Wenzhou's economy has always been low and small. In the face of the new normal, the pformation and upgrading of the industrial economy has reached the joint point of "life and death war".

High and medium strength

In recent years, combined boxing has been launched with greater efforts - backward production capacity and excess capacity to speed up the elimination, and low-end products have been accelerated to the development of high-end products. Traditional industries have been accelerating pformation and upgrading through the integration of "two".

This is an industrial breakout war with no way to go ahead. It is a battle of deep pformation between enterprises and government.

As an important way to enhance the core competitiveness of enterprises and optimize the stock economy, our city has continuously increased its support for "machine substitution", reduced the subsidy threshold for enterprise technical pformation from 10 million yuan to 5 million yuan, raised the subsidy standard from 8% to 12%, promoted the international advanced import equipment award standard to 17%, and the subsidy limit for individual enterprises increased from 3 million yuan to 5 million yuan.

In order to benefit more enterprises from the dividend policy of "zero land" technological pformation including "machine substitution", our city implements the inventory management of approval list, and the acceptance system is implemented outside the list.

The zero land technical pformation projects that are included in the list of examination and approval shall be examined and approved separately by the relevant departments in accordance with the regulations. Other departments shall not make any further examination and approval.

The so-called acceptance acceptance system is a legally binding written undertaking which is legally effective in accordance with the standards prescribed by relevant laws in the construction of industrial enterprises, and projects are carried out according to regulations according to law. After completion of the project, the relevant competent departments shall organize the inspection and acceptance and pass it into production.

At the same time, in the zero land technical pformation, Wenzhou, in line with relevant national laws, regulations, military and aviation requirements, set no limit on the upper limit of the volume and height of the plant area, and the green space rate, so as to further improve the efficiency of industrial land use.