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Model HC500: High Efficiency Comber Reduces The Loss Of Machine Parts.

2014/7/25 12:01:00 22

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Model HC500 Efficient Comber Machine Accessories

> a > lean < /a > production has the advantages of greatly improving labor productivity, shortening production time, improving product quality, shortening product development cycle, reducing inventory and reducing plant area. 
In order to meet the market demand and improve the yarn quality, Fu Teng Textile Co., Ltd. has invested more and more in technology spanformation. In February 2012 and January 2013, 2 sets of HC500 comber (14 sets) were purchased. From the recent use, the HC500 comber has good adaptability to the changes of high speed and raw materials, stable mechanical performance, advanced technology performance, can improve production efficiency and reduce production costs, and plays a certain role in improving yarn quality and enhancing the competitiveness of P. It breaks the traditional idea that it does not require small flat cars, but only needs normal maintenance. Operators can directly participate in general equipment maintenance, laying a solid foundation for the lean management of equipment. 
 > a > HC500 < /a > comber is suitable for high speed /p >
 HC500 comber is a comber with high efficiency and energy saving. It has long service life and low maintenance strength. All kinds of self stopping devices are sensitive and effective, with fewer failures and fewer losses. It uses computer aided (simulation) optimization technology for dynamic analysis and optimal design of combing process parameters. Under the premise of higher production, load reduction, quality improvement, loss reduction, machine life extension and energy consumption reduction of individual components are achieved. The position of the cotton roller is moved forward relative to the position of the nipper jaw, which shortens the distance between separating the jaws from the rollers in the process of separating drafting, and reducing the number of floating fibers, so as to reduce the number of fibers blocked by the top comb and reduce the combed noil in the carding process. The structural size of the rear part of the lower jaw plate is changed, that is, the thickness of the lower clamp plate of the front part of the cotton roller is heightened. When the clamp plate opening is opened, the cotton layer which is carded by the cylinder is lifted up in time, which is beneficial to improving the bonding quality of the new and old cotton bushes and reducing Combing Noil. 
 saving investment and maintenance cost 
 owing to the shortage of cotton resources, the quality of combed sliver has been relatively stable even though the cotton blending is relatively frequent in the spinning of JC11.7 compact spinning line. According to practice, we found that HC500 comber has strong adaptability to raw cotton. 
 at present, Fu Teng textile company adopts 4 grade Australia cotton 60%, 3 grade Xinjiang cotton 40%, the average length is 29.5 millimeters, the micron value is 4.3, the impurity rate is 2.2%, 16 mm below the short pile content is 17%. Under this process configuration, the combed cotton web produced by HC500 comber is clear and consistent, and the eye rate is small. It can generally be controlled within 1.6%. 
 < a href= > http://sjfzxm.com/news/index_q.asp > < < /a > > practice for two years, we found that HC500 comber has the advantages of saving investment, reducing production cost and saving maintenance cost. For example, the output of HC500 comber is 3.5 times that of ordinary comber. According to 3 times calculation, under the same capacity condition, it can save an area of 800 square meters, save 900 thousand yuan for basic investment, save about 3 million yuan for equipment investment, and save about 3 million 600 thousand yuan on fixed assets investment. Under the same capacity condition, 6 workers can be saved (according to 3 classes). According to the saving of electricity per ton of 7%~10%, the electricity consumption can be saved by about 45 kwh / HR, and the annual labor cost and electricity charge will be about 430 thousand yuan.