Qilu Acrylic Fiber Plant Has Made Outstanding Contributions To The Technology Optimization And Production Operation.

< p > acrylic fiber plant has set up 30 tackling groups, focusing on the bottlenecks affecting the efficiency, aiming at the difficulties of blind spots in production and operation, grasping the key equipment of energy conservation and consumption, focusing on the details of fine management, breaking the bottleneck, tackling difficulties, digging potential and increasing efficiency. These 30 tackling teams are like the "small sampan" of the surf and the effective "light cavalry". They are close to the production site and are flexible in tackling key problems. They have made outstanding contributions to optimizing the production operation and digging the potential of the device. < /p >
< p > < strong > surfing "small sampan" < /strong > /p >
< p > 2012, four indexes of Bing nitrile consumption, energy consumption and fiber consumption and energy consumption in acrylic fiber plant reached the first level in the same industry. In 2013, without a reference object, without catching up with the target, how can we achieve further progress? How can we dry the towels again? How can we continue to maintain the industry's first level and make breakthroughs? After careful analysis and research, the acrylic fiber plant focuses its efforts on tackling key technical problems, and the 30 tackling groups emerge as the times require. Among them, Bing has 13 acrylonitrile units and 17 acrylonitrile plants. < /p >
< p > these research teams are less than two or three, and more than seven or eight people are named after the workshop has been reported to the factory for approval. Each key group has made detailed measures to ensure the goal of the best indicators of enterprise history. Each week, the factory held a special meeting to inform the progress, agreed on measures, and itemized sales numbers. The factory will check the effect every month and award the target. < /p >
< p > these key research teams are made up of grass-roots technicians. They work in the front line for a long time. They are familiar with every device and master every data. Liu Yong, director of the production technology section, is very much in recognition of the way of tackling key problems. < /p >
< p > "if the enterprise is likened to a big ship, then every tackling group is a small sampan, which has the characteristics of flexibility, and can be put into light, go forward at a high speed, and reach the finish line quickly." Director Wang Qichang's words can be regarded as an accurate location for the tackling group. < /p >
< p > < strong > effective light cavalry < /strong > /p >
< p > 30 tackling groups, such as a "light cavalry", have conquered one bastion and won a series of victories. < /p >
< p > Bing nitrile nitrile single harvest tackling group, according to the production and operation situation, adjusted the ammonia ratio of reactor 9 times in the first quarter, and adjusted the reactor load 23 times. According to the test data, 9 key measures were supplemented in time, reversing the trend that the catalyst was gradually reduced in 20 months, and maintained that two reactors were collected at more than 80%, creating the best level in the same industry. The polymer quality tackling group in the polymerization workshop has established a rapid reaction mechanism with the front spinning workshop. It pays close attention to the operation of the spinning position at any time, adjusts the parameters and the amount of waste liquid in time, and the 100 ton fiber board has been reduced from the 20.71 set in January to the present 9.83 sets. < /p >
< p > reducing the energy consumption of the ammonium sulphate unit after tackling key problems, the comprehensive energy consumption decreased by 191.92 kg / ton in March compared with the target value, and the comprehensive energy consumption of ammonium sulfate decreased by 24.43 kg / ton. < /p >
< p > waste water concentration, environmental protection and energy saving optimization tackling group, reducing waste water COD and DMF tackling group, reducing polymer drying machine waste dry powder tackling group, improving guide wire and sprinkling water qualified rate tackling group. Each tackling group is scrambling for the first time, and the 30 tackling teams are sailing for more than 1000 flowers. < /p >
< p > < strong > growth of the "arena" < /strong > /p >
< p > "technological tackling is the" field of execution "that we grew up and trained. It is the relay baton of inheriting knowledge. In tackling key projects, I learned not only the exquisite technology but also the fine style of work. When it comes to tackling key technical problems, Zhang Yujie, a young worker who entered the factory in 2009, said" harvest is beyond imagination ". < /p >
< p > as a member of the research group to reduce the consumption of Bing nitrile, Zhang Yujie guided the workshop leader and leader of the technology group to organize and run data, adjust the amount of solvent and clean up the evaporation system. When she studied and practiced, she consulted the teacher at any time when she did not understand the problem. In addition, every workshop on a regular meeting is held every Friday. At the meeting, everyone speaks freely. "Zhuge" is competing for advice. There is a collision of views, professional explanations and heated debates. Everyone can be enlightened and gain knowledge. < /p >
< p > Du ball is a young worker who entered the factory in 2009. After being the head of the research team to reduce the consumption of natural gas, he was full of data. He thought about the plan all day. He and his team worked out 14 key tackling measures, which reduced the consumption of natural gas from 30.57 cubic meters per ton in January to 20.66 cubic meters per ton, which was reduced by 9.34 cubic meters per ton. < /p >