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Meticulous Management In Shishi Printing And Dyeing Industry

2011/11/18 11:31:00 18

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The Shishi dyeing and Finishing Industry Association recently held a meeting of the president.

The conference put forward the promotion.

stone lion

A fine management plan for printing and dyeing production.

Meticulous management is the direction of sustainable development of Shishi printing and dyeing industry. Through regularization, systematization, procedure, standardization, data and information, all units of printing and dyeing production and management can be accurately, efficiently, synergy and continuous operation.

Shishi printing and dyeing enterprise mostly produces

equipment

It also stays in the stage of local simple instrument control and manual field adjustment. It lacks meticulous and strict control over the process variables in the long process of multi unit dyeing and finishing production line, such as temperature, humidity, speed, tension, concentration and so on. One of the conditions changes may cause other parameters to deviate from the predetermined process requirements, resulting in high energy consumption and retraining rate.

It is reported that Shishi part of enterprises in the printing and dyeing process, dyeing and finishing equipment, production management and so on, has begun to try to import.

Refinement

Management, Hongtai dye bleaching and dyeing accurate delivery of dyes and auxiliaries computer automatic weighing system, Manulife dyed dyeing, instant correction of color difference intelligent dyeing control system, Wan Fengsheng bleaching dyeing "one bath dyeing" and "four in one" dyeing, Hong Kong overflow dyeing and finishing participated in the drafting of China's textile industry standard FZ/T 14018-2010 "nylon, cotton interwoven and dyeing cloth" and so on, are fine management results.

According to the meticulous management plan, using the latest automation technology such as computer, communication and intelligent control, the online collection system is established, and the real-time data collection and abnormal early warning for the whole production process, equipment operation and energy consumption are carried out, so as to improve the production efficiency, stabilize the product quality, optimize the production process, and promote energy saving and emission reduction in Shishi printing and dyeing enterprises.

The implementation of fine management can bring great benefits to the system.

It is estimated that the printing and dyeing enterprises with an annual output of 90 million meters, through the implementation of meticulous management, the process parameters are stable and reliable, the pre-processing reduction rate has increased from 0.55% to 0.3%, the grinding has increased from 0.05% to 0.03%, the dyeing has increased from 1.5% to 1.2%, and the finishing has increased from 0.85% to 0.7%, the cumulative monthly decline rate has increased from 3.5% to 2.5%, and the cumulative first rate has increased from 2.5% to 2.5%.

It can also save water and steam consumption by 3%~5%. According to the standard of water consumption of 300 tons, 2500kWh of electricity and 25 tons of steam, the annual saving of 80 thousand tons of water, 675 thousand kWh of electricity and 6750 tons of steam can be saved.