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    Japanese School Uniform Enterprises Strengthen Horizontal Cooperation

    2009/2/19 0:00:00 44

    In recent years, the Japanese school uniform production enterprises are facing a very serious situation.

    Due to the continuous reduction of birthrate over the years, the total number of school-age children has gradually decreased, and the merger between schools has become commonplace, which means that the size of the market is shrinking for the school uniform production enterprises.

    Against this background, school uniform production enterprises began to try various efforts to survive and develop in an unfavorable market environment.

      提高繁忙期的接單能力

    A few years ago, Mingshi garment and clothing industry began to strengthen the production base construction in Japan. In October 2008, the new factory called Cherry Blossom workshop was formally put into operation.

    The construction of the plant took 2 years, with a total investment of 800 million yen.

    For the Mingshi clothing and clothing industry, the new plant's production means not only the increase of production capacity, but also the production system that is linked to other factories in China, so as to cope with the production demand in different periods.

    The characteristics of student uniforms are that, except for goods sold in shops, they need to be processed according to their physical size, which is truly "custom-made clothing".

    This means that all processes from receiving orders to delivery must be completed in the period when the school admissions results are announced to start school.

    Although enterprises can produce some commodities in advance according to some experience data, the heavy production burden of enterprises has become one of the common problems faced by the industry.

    Therefore, for the school uniform production enterprises, the busy period production system has become a key factor in the competitiveness.

      強化與合作工廠的分工協作

    After the commissioning of Yingshi factory, the production system was clarified: Cherry factory was tailored according to the plan and data provided by the headquarters, while the sewing was completed by associated enterprises or cooperative enterprises, and finally finished the commodity inspection at Cherry Blossom workshop.

    After the adjustment, the annual production capacity of Mingshi clothing and its own factory is still about 2 million 800 thousand units, but the capacity of the peak period has increased by more than 50%.

    That is to say, the ability to receive orders is greatly improved.

    Since the beginning of 2000, the Ministry of industry of Mingshi has been developing a one-stop production system from sewing to packaging, and most of its sewing business has been completed by headquarters own factories and cooperative factories, with a total number of 120.

    After the completion of Sakura workshop, Mingshi is engaged in the study of the division and cooperation between the factory and the 120 cooperation factories. It has determined the idea of "Cherry factory's tailoring and inspection, and sewing by the cooperative factory".

    For the student uniform production enterprises, the key to production management is how to improve the efficiency of tailoring.

    The characteristics of school uniform decide that small batch, multi variety and short delivery time become the key to improve the competitiveness of enterprises, and how to improve the efficiency of equipment during the period of reserve production has become an unavoidable topic.

    The Department has a completely new automated production system.

    The computer aided design system (CAD) of the company consists of 8 automatic scribing machines, 5 computer aided production systems including bar code system (CAM), and OEM machines, ironing machines, mobile hooks, etc., 7 employees can undertake 500 meters of work every day, 4 rooms of CAM are guaranteed, and the other is used as backup to cope with rush hour production tasks.

      加大人才培養力度

    In the fabric store of Mingshi clothing, there are 1200 kinds of fabrics for skirts and 3200 kinds of fabrics for jackets. The tailoring of fabrics is mainly done by computers, but some complex designs still need to be relied on by hand.

    Therefore, Mingshi clothing and clothing industry attaches great importance to personnel training while emphasizing the introduction of advanced production equipment.

    The uniform workshop KURASHIKI, located next to the company's headquarters, is a sample making place for Mingshi clothing. Although the number of employees is not large, it is all manual workers who are skilled in hand sewing. Everyone has the "absolute work" and can cope with tasks like sample making and emergency sewing.

    The uniform workshop KURASHIKI consists of teams and groups, each of which has a fixed working place.

    Not only that, the Department also organizes regular staff to communicate with the young employees of the headquarters commodity development department, aiming at cultivating comprehensive talents who are competent for multiple posts.

    The cherry blossom workshop inspection center is named "Sakura building", which was originally a logistics warehouse.

    After being rebuilt, the inspection center has 9 Professional ironing machines, which undertake the inspection, packing and logistics of school uniforms.

    In the future, Mingshi clothing and clothing industry also plans to integrate the functions of the factories around the headquarters to further reduce the cost of warehousing, logistics and so on.

      繼續強調技術傳承

    Mingshi clothing and clothing industry has always regarded the "made in China" and "Kurashiki products" as the selling points of commodities. At the same time, we hope to improve the vitality of the textile industry in the island by means of domestic production in Japan.

    In order to achieve this goal, Mingshi garment and garment industry must strengthen cooperation with the cooperative factories. The company's idea of "one needle and one mind" is being accepted by more and more cooperative enterprises.

    As a leading enterprise in the industry, Mingshi garment and garment industry did not use foreign trainees, and the company claimed that there was no plan to employ foreign trainees in the future. This is not common in large garment enterprises.

    The reason why it is so cautious in the use of foreign trainees is that Mingshi is convinced that employing their staff is more conducive to technology inheritance and personnel training.

    In other words, if trained personnel are sent to the field and even foreign countries, it will be a fatal blow to the origin of clothing.

    Mingshi clothing and clothing industry has been widely recognized for its long-term vision and related measures, and has also been closely watched by the Japanese apparel industry.

    Editor: vivi

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