The Way To Survive In Environmental Protection Is To Turn Heavy Pollution Into Light Pollution.

It is no longer a novelty to turn a solid waste plastic bottle into a fiber product for making clothing materials. This business has been done for 14 years by Chen Jianzhong, chairman of Jiangsu Xia Ke environmental protection color spinning Limited by Share Ltd (002015.SZ).

Now Chen Jianzhong has made a new breakthrough: the fabric can be colorful without printing and dyeing, which is unimaginable in traditional textile industry.

Chen is also planning a revolution to turn the textile industry as heavy polluting industry into a virtually pollution-free technology industry.

　　環(huán)保生意

At the time when the entire textile industry is in a predicament, Xia Ke's environmental protection is able to remain independent and continue to maintain its phenomenal rapid growth.

In the first half of 2008, Xia Ke completed 430 million yuan in sales revenue, an increase of 30% over the same period last year, and realized a profit of 35 million yuan, an increase of 60% over the same period last year.

Chen Jianzhong's solution is environmental protection.

In the textile industry, the raw material for polyester fiber production is polyester chip, and polyester products, that is, plastic bottles.

In the search for the development of enterprises, Chen Jianzhong found that recycling waste polyester processing and finishing, is completely suitable for the production of recycled polyester fiber.

The regeneration and utilization of waste polyester can save 2 tons of coal per ton, save electricity by 5000 degrees, reduce sulfur dioxide emissions by 70%, and reduce nitrogen and hydrogen emissions by 50%.

This can not only turn waste into treasure, but also reduce the cost of raw materials and reduce the cost of raw materials.

Chen then embarked on the road of environmental textiles, using waste polyester recycling technology to produce recycled polyester fibers and colored spun yarn.

The annual recycling of waste plastics is more than 30 thousand tons, equivalent to hundreds of millions of plastic bottles.

In May 2008, Xia Ke environmental protection spent hundreds of millions of yuan to acquire Chuzhou Anxing environmental protection color Fiber Co., Ltd.

An Xing Cai fiber is the first differentiated and environmentally-friendly high quality chemical fiber project in China and even the world. It has 10 chemical fiber production lines, with an overall capacity of 200 thousand tons. If it is completed and put into operation, its annual sales revenue will reach 25~30 billion yuan.

It pioneered the first "online addition of large chemical fiber" in the textile industry.

"Large chemical fiber in strength, sub dots, color fastness and other aspects are much better than medium and small chemical fiber."

Xiong Jiusong, deputy general manager of an Xing Cai fiber production management, said: "because the quality of medium and small chemical fibers is poor and the residue is large, the rate of spinning is not high, resulting in a lot of tail yarn, resulting in great waste. The production rate of large chemical fiber is relatively high, and basically does not produce tail yarn. The next stage of the color spinning mill can save cost 10%~15%."

"Big chemical fiber is a product that is recycled on the basis of waste polyester. It not only improves the overall quality of chemical fiber, but also promotes the industrial upgrading of the whole industry."

Chen Jianzhong said.

Since then, he has integrated the whole upstream and downstream of the industrial chain with the top suppliers of raw materials, and has solved the supply of raw materials for the 11 color mills of Xia Xia.

　　環(huán)保革命

Chen Jianzhong has been working hard for many years to find a new technology, which can solve the pollution problem of printing and dyeing, and even eliminate the printing and dyeing process.

But how can it be produced without printing and dyeing?

This is a myth for the traditional textile industry.

To this end, Chen Jianzhong invested 2%-3% in total sales every year for research and development, and worked with a number of research institutes such as China Textile Institute.

In 2007, 3 years of scientific research has made a major breakthrough. Xia Ke environmental protection has pioneered the world's leading "online adding core technology", announces that it completely abandons and replaces printing and dyeing.

The new process adopts the pollution-free dyeing technology of "raw liquor coloring". In the spinning process, by adding the masterbatch on line and melting the raw materials in the production process, the raw material of the chemical fiber is dyed, called "melt direct spinning technology", so that the polyester fiber produced has its own color.

From input to output, the whole process is free from contamination.

No fresh water storage and sewage discharge facilities can be seen in the Chuzhou Xing Xing color fiber factory area. The new process eliminates the most polluted printing and dyeing links in the textile industry chain from the source, and realizes the zero pollution discharge of the whole production process, and is regarded as an environmental protection life of the textile industry.

The improvement of the upstream technology has benefited a lot from the next stage.

It does not need to use printing and dyeing equipment to get all kinds of colors needed, nor does it need to build the workshop needed for dyeing process. It saves a lot of one-time investment cost. From the cost of color added, the average cost per ton of environmentally friendly colored fiber products is about 1000-1500 yuan, that is, 10%~15%. If we produce 100 thousand ~15 million tons a year, we can save 1.5~2.25 billion yuan a year.

Chen Jianzhong calculated an account. "The technology of two processes combined with one color is coloured than the traditional dyeing and printing process, saving about 80 tons per ton and saving electricity by about 1000 degrees.

According to the average production capacity of 150 thousand tons / year in the industry, enterprises can save about 12 million tons of water resources and save electricity by 150 million degrees.

According to the national standard of living water consumption promulgated by the state in 2002, it is equivalent to saving 300 thousand people's annual water consumption.

Chuzhou Xia Ke environmental protection color spinning Co., Ltd. (referred to as "Chuzhou Xia Ke") is the largest color spinning factory of Xia Xia environmental protection subordinates. The scale of 100 thousand spindles is only medium level in the industry.

In 2007, the plant's annual revenue was 240 million yuan, and its profit reached 26 million. Even in the first half of 08 years, the factory also finished 6 million profit, which is slightly better than the 400 thousand large scale factory.

In response, Zhu Daowu, executive deputy general manager, said: "the large chemical fiber has improved the quality of products and improved the utilization rate of raw materials, thus saving costs. The replacement of printing and dyeing processes has greatly saved the cost of raw materials and sewage.

And blending color matching technology enables customers to ask for more arbitrary colors and improve user satisfaction.

Therefore, Chuzhou Xia Xia has shown a strong growth in the overall industry downturn, and orders have been received at the end of October.

In addition to the contribution of energy saving and emission reduction, "online melt direct spinning technology" also makes the color matching process more imaginative.

An Xing Cai fiber can provide 20 colors of raw materials, Chuzhou Xia Ke.